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Ford Escape Plug-in Hybrid

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President Obama in front of Ford Escape Plug-in Hybrid at Southern California Edison's Electric Vehicle Testing Facility

“If the typical driver is driving up into their driveway at the end of the day, and hasn’t depleted the battery and they’re driving up with stored energy that they didn’t use, they haven’t gotten the full value of their investment for the day.”

Greg Frenette
Ford manager of battery electric vehicle applications

When President Obama visited Southern California Edison’s electric vehicle test facility in March, he used the Ford Escape Plug-in Hybrid as the main prop for the photo op. The president spoke in soaring tones about America’s energy challenges, green jobs, and the cars of tomorrow—but the expression on his face in the PR photo was disbelief if not outright disapproval.

While Ford’s marketing folks might have preferred one of Obama’s winning smiles, his grimace better reflects Ford’s rigorous and skeptical approach to making sure the Escape Plug-in Hybrid is truly ready to hit showrooms in 2012. In February, Sue Cischke, Ford’s group vice president for environment and safety, said, “Plug-in hybrids hold great promise, but do still face significant obstacles to commercialization.”

Ford Escape Plug-in Hybrid

It’s All About the Battery

Ford is claiming that the plug-in hybrid version of the Escape, a fully capable small SUV, can travel 30 to 35 miles using little or no gas—if driven in town and if the batteries are charged for six to eight hours using common household current. After those 30 or so miles, the vehicle reverts to acting like a conventional Escape Hybrid—which happens to be the most fuel-efficient SUV currently on American roads.

The key to achieving those goals is the Escape Plug-in’s battery pack. “It’s all about the battery, its design, and its integration into the vehicle,” Greg Frenette, the lead engineer in Ford’s Escape Plug-in testing program, told HybridCars.com. “Its economics are absolutely critical, and you have to have the right battery source for the vehicle.” Ford has a five-year supply agreement with the Johnson Controls-Saft, the US-French battery supplier led by Mary Ann Wright, the former Ford engineer behind the original Escape Hybrid.

Ford Escape Plug-in Hybrid

In other words, don’t make the batteries too big because the battery pack is the single most expensive component in a plug-in car. Higher cost is the Achilles’ heel of plug-in cars. If Ford can keep down the purchase price, deliver all-electric transportation for the lion’s share of driving, and offer it in a highly functional small SUV package, it could have a winner on its hands.

Come Home Empty

The Escape Hybrid differs from other upcoming plug-in hybrids and electric cars in two significant ways: It uses a smaller 10 kilowatt hour (kWh) lithium ion battery pack and it can blend electricity and gasoline as required by the driver’s needs. The Chevy Volt, Nissan Leaf, and Ford Focus EV—which use 16 kWh, 24 kWh and 23 kWh batteries respectively—use only electricity to power the wheels.

“When we looked at sizing the batteries, our goal was to get as much out of that battery as we could without carrying around a lot of energy that we wouldn’t be able to use,” said Frenette. “If the typical driver is driving up into their driveway at the end of the day, and hasn’t depleted the battery and they’re driving up with stored energy that they didn’t use, they haven’t gotten the full value of their investment for the day.”

General Motors is taking a nearly identical same approach with its planned small SUV plug-in hybrid—which was originally planned as Saturn, but will probably be released with Chevrolet branding. “The idea is you’re going to plug in at night. You’re going to get the electricity off the grid and then you’re going to deplete it in about the first 20 miles,” Larry Nitz, GM executive director of hybrid powertrain engineering, told CNet. “Why 20 miles? Because we want you to come home empty. We want you to use it all every time you go out.”

Unlike the Chevy Volt, the Ford Escape Plug-in (and GM’s future plug-in SUV) will be able to blend gas and electricity as required. “At the end of the day, we came to the conclusion that the blended approach gave us the optimal design from a battery size, package, investment, and customer utility standpoint,” Frenette said.

More Testing

By the time the Ford Escape Plug-in Hybrid hits showrooms in 2012, it will have been put through hundreds of thousands of miles of real world testing over a five-year period. About 20 test versions are currently being tested in utility company fleets in California, New York, Ohio, North Carolina, Alabama, Georgia, Massachusetts, Michigan, and Quebec, Canada. About 130 more will be produced for testing, thanks to a $30 million US Department of Energy grant.

In August, Scott Burgess, columnist at Detroit News, got behind the wheel of one of the test vehicles. “This model feels much more ready than any electric vehicle I've tested,” he wrote. “Quick acceleration, seamless gas engine start and stop, nice braking feel, and no giant red emergency shut off button on the dash.” Yet, Ford continues to test and evaluate the vehicle to make sure the batteries can stand the tests of durability, performance, longevity, and harsh weather.

Ford was the first American company to put in a hybrid on the market. It was the first company to offer a hybrid SUV. If it can deliver a cost-competitive and trustworthy plug-in hybrid SUV, it might finally put a smile on Obama’s face.

  • n/a MPG n/a L/100km

  • BODY TYPE:

    SUV

  • TECHNOLOGY:

    Plug-In Hybrid

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Ford Escape Plug-in Hybrid Photos

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Skeptic says:
10 weeks ago

I guess it's Ford's track record that makes me think this *isn't* vaporware. After all, they actually produce a hybrid Escape already ... unlike GM and the Invisi-Volt.

Crut100 says:
10 weeks ago

I sure hope this comes out. I would love to be able to purchase this vehicle. I've had Ford vehicles (not exclusively) but continually since 1995 and this is exactly the the kind of car I want to buy. Good work Ford.

J-Bob says:
10 weeks ago

Ford has one major advantage going forward compared to their US counterparts, they didn't file bankruptcy. If they can produce this car and maintain a steady stream of newer and varied hybrid powertrains for the fleet of vehicles, then they will be the one US auto manufacturer who stands a chance of mitigating the the stigma, that if you want a quality car that's going to last go Japanese.

They've got a ways to go yet, but they've definitely springboarded ahead of GM and Chrysler as far a public perception goes. Want proof, look at the sales of vehicles over the past 6 months.

Samie says:
10 weeks ago

If the 2010 Hybrid Escape costs $27,573 (see http://www.edmunds.com/new/2010/ford/escapehybrid/101175831/prices.html) how much will the plug-in version cost?

I would rather hear about Ford trying to improve on the current gen. of Hybrid Escape since the 2010 model is basically a carryover from last year. It is a great vehicle but I wonder if they should focus on gaining more mpgs or/and power since it has a 2.5L engine say for added towing options or find ways to reduce the price of this vehicle.

I'm not saying a plug-in option is not important but I think if Ford can improve on their hybrid system for SUV's they could apply it to larger SUV's that all manufactures love & possibly vehicles that need to have towing or hauling compatibilities.

alancamp says:
10 weeks ago

Ford should have a good lineup of hybrid and electric vehicles by 2012. It's good that they are doing heavy testing. The Escape improved in 2010 with an even longer electric driving range, faster speed before the gasoline engine kicks in, and even higher mileage.

I drive less than 10 miles a day. So an all electric or the plug in Escape would be ideal.

btw....maybe the expression on president Obama's face is 'hummm...sounds like you guys are gonna pull it off...'.

10 weeks ago

“Ford is claiming that the plug-in hybrid version of the Escape, a fully capable small SUV, can travel 30 to 35 miles using little or no gas—if driven in town and if the batteries are charged for six to eight hours using common household current. After those 30 or so miles, the vehicle reverts to acting like a conventional Escape Hybrid—which happens to be the most fuel-efficient SUV currently on American roads.”

Assuming only 30 miles to the charge, EPA/DOE combined gas mileage of 32 mpg after charge depletion, and gas at $2.50 per gallon, the mpg estimates for the two wheel drive are:

35 mile trip - 224 mpg / $0.39 gas cost plus wall charge cost

40 mile trip - 128 mpg / $0.78 gas cost plus wall charge cost

45 mile trip - 96 mpg / $1.17 gas cost plus wall charge cost

50 mile trip – 80 mpg / $1.56 gas cost plus wall charge cost

If one would get 35 miles to the charge, a 35 mile trip would have “infinite” mpg, one can of gas stabilizer cost per year, and only the wall charge per trip. The 50 mile trip would have 106 mpg, $1.17 gas cost plus the wall charge. And then change the figures for a real world average of 35.5 mpg versus the estimated EPA/DOE combined gas mileage of 32 mpg. The mpg is well over 100mpg for all short mileage trips. All long trips are guaranteed over 37 mpg for the SUV no matter what. And all of this from 110 current and only six to eight hours of charging? This sounds like a winning combination to me. I think Ford has taken a page from Toyota and really done their homework.

John K. says:
10 weeks ago

I'd rather have a Ford Fusion Plug-in Hybrid.

My guess: that won't be far behind the, hopefully successful, launch of the Escape Plug-in Hybrid.

Used limousines says:
10 weeks ago

The Ford Escape Hybrid is already ridiculously priced, I can only imagine what this plug-in model will do for that. Maybe that's why they want to wait 3 years before they introduce it; by that time the batteries will be half the price, and they'll be able to sell it for a reasonable amount.

10 weeks ago

“If the typical driver is driving up into their driveway at the end of the day, and hasn’t depleted the battery and they’re driving up with stored energy that they didn’t use, they haven’t gotten the full value of their investment for the day.”

Does that left over energy then evaporate and not there to use the next day?

Should today's average cars only have 2 gallon gas tanks?

If all cars have small gas tanks or small batteries, both scenarios make for either long lines at the pump or a large daily synchronized drain on the energy grid.

Dan L says:
10 weeks ago

Redbeard, Ford is showing that they understand the most important factor in electric car economics. The expensive batteries in EVs are not cost justified unless they see frequent heavy use. I'm quite pleased, because this is the first time I've heard a car company admit to understanding this.

I will launch into a long rambling example: Your PHEV car that you will drive about 300 days a year and will last about 10 years has a battery with a 10 KWh capacity that cost $5000 to build. So, your battery costs you about $1.67 per day, no matter how far you drive. (More if you add in the interest on the upfront cost of the battey.) This is a cost that traditional ICE cars don't have. On the other hand, your fuel costs for all-electric driving are substantially lower than for gasoline powered driving. Approximiately $0.04 per mile for electric as compared to $0.10 per mile for gasoline. So, if you drive 35 all-electric miles per day, you will save about $2.10 in fuel costs per day. But you only get this savings if you actually drive the car the full distance.

If you fully use the battery capacity every day, you will save about $0.43 per day in combined fuel and battery costs. If you only use half the battery capacity every day, it would actually be $0.62 per day cheaper to drive an ICE car. Over the life of the vehicle, the difference adds up to thousands of dollars.

RKRB says:
10 weeks ago

Ford seems conservative with its Plug-in, but it appears a good and smart conservatism. I wish them well and hope they expand it to other cars in their line (and even more, like a hybrid convertible or sports car). We've had our Escape hybrid for over three years and nearly 40,000 miles and it's been completely trouble-free.

Good posts about the economics of these vehicles, too, from Dan, Redbeard, and LPTW.

I wouldn't worry about Obama's smile, or grimace, or whatever. It's probably as hard to trust a modern politician's facial expression as their words. It's just irrelevant hype.

10 weeks ago

Redbeard, I doubt that the gas/diesel hybrids will have tanks smaller than the 7 gallon Chevy Volt tank. Remember that the gas/diesel hybrids are designed to cover both short and long sustained trips. The Chevy Volt with its 7 gallon tank is designed to go 340 miles without stopping. The Toyota Prius plug-in is stated to go 625 miles without stopping. The Ford escape hybrid plug-in will be capable of 510+ miles or 562.5+ miles depending on whether one uses EPA/DOE mpg or real world mpg. And none of them will need to be recharged to keep on going like an EV would at this time. All of them are capable of traveling coast to coast without stopping for anything other than gas. But they will be the most economical in the 30 to 50 mile range.

Tripp says:
10 weeks ago

Check out this online PHEV vs ICE vehicle cost calculator (including the Escape and Prius):
http://projectgetready.com/js/tco.html

It makes Dan L's comment above easier to understand...

10 weeks ago

Tripp, thanks for the good site. It has a very good generalization of parameters. Using the advance options and comparing the Ford Escape plug-in to the 2010 Prius, the Prius is the hands down “winner” if one makes long trips on a regular basis. But once the calculator is set for short trips and no long trips, the tables turn with the Ford Escape plug-in the hands down “winner”. Again, it comes down to knowing what ones needs and driving requirements are before one can determine what is the best vehicle for ones self. For some, it will be an plug-in or EV. For others, it will be a gas/diesel hybrid.

sean t says:
10 weeks ago

Thanks Dan, Tripp and Lost Prius to wife.
You made the picture clearer.

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