Fuel Efficient Urbee 3D Printed Car To Be Prototyped

RedEye On Demand, and its parent company Stratasys, Ltd., announced a collaboration with KOR EcoLogic to produce Urbee 2, the first road-ready, fuel-efficient car to be built using 3D printing.

Targeted to hit the road in two years, Urbee 2 is said by producing partners to represent a significant milestone in the world of traditional assembly-line manufacturing.

“A future where 3D printers build cars may not be far off after all,” said Jim Bartel, Stratasys vice president of RedEye On Demand. “Jim Kor and his team at KOR EcoLogic had a vision for a more fuel-efficient car that would change how the world approaches manufacturing and today we’re achieving it. Urbee 2 shows the manufacturing world that anything really is possible. There are few design challenges additive manufacturing capabilities can’t solve.”

The KOR EcoLogic team will fully design Urbee 2 in CAD files, sending them to RedEye On Demand for building through Stratasys’ Fused Deposition Modeling (FDM) process.

This unique process applies thermoplastics in layers from the bottom up, yielding parts that the company said are durable, precise and repeatable.

The finished two-passenger vehicle will comprise 40 large, intricate 3D-printed parts compared to hundreds of parts in the average car.

The lightweight vehicle will be designed to go 70 mph on the freeway, using a biofuel like 100 percent ethanol. The goal is for Urbee 2 to drive from San Francisco to New York City on only 10 gallons of fuel, setting a new world record.

“As a mechanical engineer, I’ve always believed we could use technology to help us solve some of society’s greatest challenges, like minimizing our dependence on oil and reducing ozone emissions. How cool is it that American manufacturing can evolve to tackle these challenges head-on? Our team is excited to launch Urbee 2, putting a next-generation vehicle on the road that will eventually be sold to the public,” said Jim Kor, president and senior designer for Winnipeg-based KOR EcoLogic.

Urbee 2, which stands for urban electric, follows in the tracks of its conceptual predecessor, Urbee 1.

Produced in 2011 as a partnership between KOR EcoLogic, Stratasys and RedEye On Demand, Urbee 1 proved that 3D printing could in fact produce large, strong parts that meet accurate specifications of a car body.

KOR EcoLogic said Urbee 2 will take the basic concepts of Urbee 1 to a higher level, including features like a fully functioning heater, windshield wipers and mirrors.

“With the Urbee 1 project, I learned that product design is nearly unencumbered by considerations on how parts can be made with digital manufacturing. That liberation is incredibly powerful and holds a lot of potential for the future of manufacturing,” said Kor.